how to remove zinc plating from steel

Stainless Steel

Apr 16,  · The zinc plating process can vary depending on the preferences of the metal finishing company, as well as the specific zinc plating application at hand. In general, the process begins by cleaning the surface of the metal with an alkaline detergent solution to remove . To improve the adhesion of zinc onto stainless steel or other metals, you may want to use a nickel strike before applying the copper plating. It's also essential that you clean the surface of the substrate to remove contaminants that may prevent adhesion.

We offer a wide range of plating finishes as indicated by the following list. We have included some general information, but please contact us to answer questions related to your specific needs. Chromic Acid Anodizing is an industrial, functional finish. Because of the toxic nature of hexavalent chrome, this type of anodizing is being replaced with a sulfuric anodizing whenever it is allowable.

The aerospace industry is the largest user of chromic acid anodizing today. Chromic acid anodizing has three advantages over sulfuric acid anodizing:. Chromic acid anodizing is a gray color and because of the thin coating thickness, it is not easily dyed.

Even under the best circumstances, a part which is dyed black will have a very grayish appearance. Hard anodizing is an electro-chemical process which produces an aluminum oxide coating on the aluminum surface. Hard anodizing is specifically used to increase the abrasion resistance of aluminum. The thickness is typically 0. In order to keep the hard anodizing as hard as possible, it is not sealed unless instructions are given to do so. In order to increase the corrosion resistance of hard anodize, it can be sealed in DI water, nickel acetate or sodium dichromate.

The sealing will decrease the hardness of the what channel is gac on cable. Our process is a standard hard anodize process which turns the aluminum dark as the coating gets thicker. It can be dyed black, but other colors show very poorly in the dark background. All anodized parts must have a contact to how to make a shooter game in flash 8 base aluminum; therefore, it is common to have a rack mark.

The size of the rack mark will depend on the size and geometry of the part. Please call to discuss the rack mark if you have concerns. Q: What aluminum alloys may be difficult to hard anodize?

A: Aluminum alloys are not a homogeneous mixture. Foundry procedures and cooling times can cause pockets of metals in the alloy. Q: What should I do with threads? A: Unless you cut the threads to accept the anodizing thickness, threads should be plugged or covered to keep them from being anodized. Remember the pitch diameter changes four times the build-up per surface. Also take into account that more anodizing will build-up on the peak of the thread than in the valley.

The thickness of this anodize process is normally between 0. The aluminum oxide makes the surface of the aluminum harder and it keeps the naturally occurring oxide from rubbing off the aluminum onto your hands. Extra corrosion protection comes from the sealer which is applied after the anodizing by placing metal salts in the pores of the oxide coating.

The anodize coating can be dyed colors using dyes. It should be noted that these organic dyes will fade from UV radiation in sunlight. Q: Why did my black fade to purple in a few weeks? A: The quality of the dye used and the quality of the sealer after the dye will keep the colors from fading. We only use the highest quality dyes and we seal all our parts with a hot nickel acetate solution for the highest quality colors.

Q: Why are some of my parts different colors after a clear anodizing? A: Different alloys of aluminum will anodize a different color, so the end product will also look different even if the part is dyed.

To keep the colors the same, use consistent lots of aluminum what is a replenishment associate at jcpenney. Q: How far will the anodizing go into a hole? A: A general rule of thumb is that the anodizing will stay a consistent thickness into a hole, the distance of the hole diameter.

The anodizing will then begin to get thinner as the hole goes back further. We offer glass bead, aluminum oxide and plastic media blasting.

The plastic media is generally used for paint removal. The glass beads and how to make chocolate glaze for cupcakes oxide media are used for cleaning and applying a specific matte finish on the part before plating.

Black Oxide is a surface treatment which forms an oxide coating on the surface of steels and stainless steels which is black. Common uses for black oxide are tooling, small screws for consumer goods, engine parts and firearms.

The hot black oxide treatment is a better black oxide coating in both function and appearance; however, when the part does not fit into the processing bath, the cold process is a good alternative. Q: Does Black Oxide have a thickness or buildup? A: No. Black oxide is a surface treatment only and does not have thickness or buildup. Q: Is it possible to black oxide other metals then steel and stainless steel? A: Yes. There is a black oxide treatment for copper and copper alloys.

Q: How to get genetic testing done scratch resistant is black oxide? A: Black Oxide is fairly scratch resistant, more so than a black chromate on zinc plating. Black zinc plating is a zinc eletroplating with a black chromate applied as a post treatment.

Black zinc is a popular corrosion resisting finish for steel. The advantages of black zinc over other ways to blacken steel are many. Black zinc is a corrosion resistant coating whereas a black oxide coating is not. Black zinc is much thinner than a black paint or powder coating.

The main disadvantage of black zinc is that it does scratch fairly easily. The best black chromates are still made with hexavalent chromium which means it is not RoHS compliant. There are black dyes and trivalent processes available; however, they are not as cosmetically pleasing and they are much more difficult to control for proper application. We do have a trivalent black chromate available for limited applications.

The black chromate can have a slight iridescence or some colors of the rainbow in the black color. It is also possible to barrel plate using the black chromate but the finish will not be as cosmetic because the parts are hitting one another and leaving some scratching.

Brass plating is an electro-chemical process which deposits a thin layer of brass copper-zinc alloy on metal. Brass is typically used for decorative purposes over a layer of nickel. Plated brass should always be coated with a lacquer to keep the brass from tarnishing. Because the coating is thin if one tried to polish a brass plated item, the brass would be easily removed. We plate a wide range of household items.

Some new, but a majority of the items are being refurbished. This includes heat registers, door hardware, bathroom accessories and cabinet hardware. It should be noted that brass plating is not an ideal finish for bathroom fixtures, because the lacquer will degrade with use.

Hot liquids, soaps and cleaners soften the coating and will allow the brass underneath to tarnish. Brass lacquered items should only be cleaned with a damp, soft cloth. Some furniture wax can also be applied to the lacquer to help prolong the life. These finishes are far superior to lacquered coating in resisting corrosion on bathroom fixtures. Unfortunately these coatings are not widely available for job shop applications.

PVD coating is done primarily on stainless steel and chrome plated surfaces. Cadmium plating is a process which electro-chemically deposits a thin coating of cadmium on a base metal. Most aircraft fasteners are cadmium plated for the corrosion resistance and what is a debtors control account. Electrically conducting parts are sometimes plated to keep the base metal from corroding and increasing surface conductivity.

Cadmium plating is also used as a sacrificial coating between stainless steel and aluminum to keep a galvanic reaction from occurring. Therefore many items which were once cadmium plated are now protected by other metals. Because of the properties of cadmium no single cost effective alternative has been found for every application as a replacement.

Using cadmium in many applications can be justified by comparing the effects on the environment with cadmium substitutes. Typical thicknesses for cadmium plating are 0. Clear, yellow and olive drab chromates are available post treatments and the corrosion resistance increases with the darkness of the chromate without the part getting powdery. Q: Can zinc plating take the place of cadmium plating?

A: Not in every situation. Cadmium has 2 to 3 times the corrosion resistance of zinc. Zinc does not have the lubricity, conductivity, or solderability of cadmium. Chemical Film or Chromate Conversion Coating on Aluminum is a surface treatment which enhances the corrosion resistance of aluminum. Although it appears to be one of the simpler processes, it seems to have the most names and specifications.

In addition to maximize the corrosion resistance of chemical film, certain pretreatment and post treatment steps are of the utmost importance. Chemical films are used for corrosion resistance and a paint base. When electrical conductivity and corrosion resistance are both required, chemical film is a good choice.

The coating comes in both iridescent yellow and clear colors; however, it should be noted that the yellow gives superior corrosion resistance. The lighter color gives lower electrical resistance.


Galvanization or galvanizing (also spelled galvanisation or galvanising) is the process of applying a protective zinc coating to steel or iron, to prevent most common method is hot-dip galvanizing, in which the parts are submerged in a bath of molten hot zinc. Product Description. Our Zinc Plating kit is ideal for any classic car or motorbike restoration project, where plating is required to finish, protect and enhance components. The kit is ideal for plating items such as nuts, bolts and brackets. Although the zinc plating kit is primarily used on steel parts, it can also be used on iron, brass and copper. Chrome plating (less commonly chromium plating) is a technique of electroplating a thin layer of chromium onto a metal object. The after product of chrome plating is called chromed layer can be decorative, provide corrosion resistance, ease cleaning procedures, or increase surface hardness. Sometimes, a less expensive imitator of chrome may be used for aesthetic purposes.

Our Zinc Plating kit is ideal for any classic car or motorbike restoration project, where plating is required to finish, protect and enhance components. The kit is ideal for plating items such as nuts, bolts and brackets. Although the zinc plating kit is primarily used on steel parts, it can also be used on iron, brass and copper. The zinc plating kit is based on the commercial electroplating system we use for our own restoration projects here at Classic Plating.

The zinc plating kit gives professional results for the DIY enthusiast. These kits make it practical to restore and protect the myriad of smaller parts that are often left unloved during a restoration project because of the expense involved. With care, and advice where needed, any DIY enthusiast or restorer using one of our kits with the comprehensive instruction manual, can produce quality results.

The part to be plated must be spotless to get a good finish. Excessive rust, dirt and grease can be removed with a wire brush or by sand blasting. We have found electrolytic cleaning gives the best results.

After cleaning the part, the Alkaline Degreaser is used to clean the last traces of grease and dirt while the Acid Pickle activates the surface ready for plating. Both are essential to prepare the surface prior to plating and can be used to remove rust.

Further details are included in the Zinc Plating Kit manual. Dip the part in a passivate solution for 30 seconds, immediately after plating for the desired finish and enhanced protection against corrosion. Both finishes provide long lasting corrosion protection. Black and Olive Drab passivates are available as optional extras. Value for money, high quality and economical, this kit comes with a comprehensive plating guide and safety instructions, containing all the information you will need to start plating your project.

Our products are fully supported by a customer service technical helpline and email support. Only logged in customers who have purchased this product may leave a review. Overseas orders may be subject to import duties and clearing charges at the destination country. Press enter to begin your search. Zinc Plating Kit 0 Shares Share 0.

Zinc Plating Kit quantity. Description Reviews 0 Product Description Our Zinc Plating kit is ideal for any classic car or motorbike restoration project, where plating is required to finish, protect and enhance components. Cleaning The part to be plated must be spotless to get a good finish. High purity zinc anodes g, will plate 34,sq cm. Wire connector pack.

Crocodile clips Gloves Safety Goggles. Dust mask. High purity zinc anodes g, will plate 44,sq cm. Ammeter pH Meter 2 X Wire connector pack. Reviews There are no reviews yet. Select options. Add to basket. Find Us. High quality plating chemicals, enough to make 9 litres of electrolyte Alkaline Degreaser g Pre-plating Acid Pickle. High quality plating chemicals, enough to make 15 litres of electrolyte Alkaline Degreaser g Pre-plating Acid Pickle.

0 thoughts on “How to remove zinc plating from steel

Add a comment

Your email will not be published. . Required fields are marked .